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Archive for September, 2006

Mailslot Bench

Monday, September 25th, 2006

This small, one-of-a-kind bench is a playful take on a traditional Shaker bench design.

The two stretcher pieces are joined with half-blind dovetails. While I was working on this piece someone remarked that the reveal in the top of the bench looked like a mail slot. The next morning I came into the shop and found my mail (or more specifically, my bills) tucked gently into the "slot." Hence the name.

Both dovetail and mortise-and-tenon joints are cut by hand.

The stretcher connects to each side of the bench with three small through-tenons.


This small bench is my own take on a classic footstool design. It is constructed from maple and cherry, and features three sets of hand-cut, half-blind dovetails and two sets of angled through-tenons.

Dimensions: 24″ Long x 12″ Wide x 15″ Tall
Materials: Solid Cherry, Maple.
Finish: Hand-Rubbed Oil with three coats of Paste Wax

Photos by Allison Seeman.

Posted in Seating, Gallery

Truck Deck: Day 1

Wednesday, September 20th, 2006


Faced with limited options for lining the bed of the truck (screw-in plastic shell or spray-on rubber,) I decided to make my own bed liner using Ipe (pronounced EE-pey). When it’s all said and done, the liner, or deck, will be constructed similar to a porch deck - long boards running the length of the bed will screw into shorter cross-beams (or joists, if you will.) But first thing’s first…

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I used standard 8′ 1×6’s for this project (available from most hardwood or flooring suppliers), and ripped them down to 5.25″ to fit evenly between the wheel wells of the truck bed. Fresh-cut ipe smells a lot like garbage water mixed with a trip to the zoo - hence the mask.

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I next used a 1.5″ Forstner bit to drill a series of holes in two of the planks. These will later serve as stops for the bench dog-style hold-downs.

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Finally, I sanded the planks and cross-pieces down to 220-grit. Next step: finishing…

Posted in Current

Welcome!

Wednesday, September 20th, 2006


The thinking behind this blog (as the kids are calling them these days) is to give people an idea about just what all goes into making a custom piece of furniture, and to share a few of my (mostly borrowed) methods of working. My goal is to document (as best I can) each piece I make, every step of the way, and to share some of the joy and excitement (and frustration) of making a piece from scratch.

Thank you, and happy woodworking…
Clark.

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Posted in Current

11 Small Boxes Enjoying The Warmth Of The Sun

Monday, September 11th, 2006

This cabinet is the younger brother of "10 Small Boxes Huddling Together for Warmth." It is constructed from one large plank of black cherry, and features hand-cut dovetails, solid brass hinges, and applied beading for the finger-pulls.

Detail of the mitered, applied beading on the finger pull of the cabinet door.

Each hinge is carefully fitted to the piece before final installation. This requires careful preparation, as the mortises for the hinges must be laid out and cut before the cabinet itself is assembled. The hinges shown are solid brass, offset knife hinges. Although more difficult to install, they are both elegant and unobtrusive.

Each box starts as a solid "length" of cherry, which is carefully marked, cut, mitered, splined, and reassembled. This gives the grain a clean, "wraparound" effect.


Dimensions: 20″W x 26″H x 11″D
Materials:Solid Black Cherry
Finish:Hand-Rubbed Oil Finish with two coats of Natural Beeswax
Price:Private Commission

Honorable Mention: 2006 Texas Furniture Makers’ Show

Photos by Allison Seeman.

Posted in Gallery, Cabinets

Dovetail Bench

Monday, September 11th, 2006

The top and sides are joined with hand-cut dovetails, and the stretcher is joined with through wedged-tenons. The top is "scooped" and the front edges are relieved to make for a surprisingly comfortable seat.

The piece is finished with four coats of a Tung Oil / Varnish mixture and three coats of natural bee's wax. This finish brings out the natural luster of the wood, while remaining both durable and satin-smooth.

Detail of the the wedged through-tenon. The wedge mechanically locks the tenon in place, ensuring that the joint will remain tight should the glue ever fail.

Detail of one of the dovetail joints. Although significantly thicker than the average dovetail joint (most are between one-quarter and one inch thick), the process for cutting these dovetails is still largely the same: lay out and cut the "tails" (the lighter section in this photo), then use the tail-section to lay out and cut the "pins" (the darker section). The catch is that with stock this thick, you only have one shot at assembling the piece. Layout must be extremely precise, or hundreds of dollars in lumber and hundreds of hours of labor are headed for the scrap bin.


This simple yet elegant bench is constructed from one massive, “12/4″ (or three inch) thick plank of rock maple. It is equally at home in the living room, the office, or the gallery. If properly taken care of, I believe this piece will last several hundred years. The version shown here seats two comfortably, but three- and four-seat versions are available.

Dimensions: 42″L x 24″D x 17″H
Materials: Solid Maple
Finish: Three Coats of Hand-Rubbed Oil, Three Coats of Natural Beeswax

Photos by Allison Seeman.

Posted in Seating, Gallery

Hope’s Desk

Wednesday, September 6th, 2006

Front view of the desk. The two outer trays are mounted onto solid aluminum posts, allowing them to pivot out towards the user.

Each of the three drawers is curved, beveled, and joined with hand-cut half-blind dovetails. The drawer fronts and desk face were cut from a single board, which was then resawn, laminated, pressed, and shaped. The drawer pulls are carved into the drawer fronts.

The desk was designed around a crescent shape, the thought being to place everything within arm's reach. Jewelry-making requires concentration and a focused eye; therefore, the outer work surfaces pivot in toward the center, making the furthest reaches of this seven-foot desk within immediate grasp.

One of the original specifications for the desk was that it have storage for two dozen purpose-made boxes. Each of the eight spaces have slots for three small, hanging boxes.


This light, elegant desk was built for a jeweler. It is constructed from cherry, lacquered ash, maple, and aircraft-grade aluminum, and is built in such a way as to allow the user to disassemble and move the entire piece with ease.

Dimensions: 75″W x 40″H x 18″D
Materials: Solid Cherry, Cherry Veneer, Lacquered Ash, Maple, Aircraft-Grade Aluminum
Finish: Finished with Catalyzed Lacquer and Natural Beeswax

Photos by Allison Seeman.

Posted in Desks, Gallery

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